Complete Machining

Turning, Drilling, Threading — in One Setup

Complete machining on DMG Mori NLX 2000 with live tooling. Cross-drilling, threading and milling without re-clamping — highest accuracy at shortest lead time.

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Expertise

Everything in One Setup

Traditionally, complex turned parts require multiple machines: lathe, boring mill, milling machine, threading station. Each re-clamping costs time — and accuracy. Every re-clamping introduces positional deviations.

On our DMG Mori NLX 2000 with live tooling, C-axis and Y-axis, we complete your turned part in a single setup: turning, drilling, cross-drilling, threading and milling operations. The result: highest accuracy and shortest lead time.

Setup
C+Y
Axes
5+
Operations
24h
Quote
Operations

Operations in One Setup

All machining steps on the NLX 2000 — no re-clamping, no loss of accuracy.

Turning

CNC Turning

Longitudinal and face turning, contours, grooves, parting. Standard and fine machining in one setup.

Drilling

Drilling & Deep-Hole Drilling

Center drills, through-holes, blind holes. Axial and radial via live tooling.

Cross

Cross-Drilling

Radial holes with C-axis positioning and live tooling. Metric and imperial dimensions.

Thread

Thread Turning & Cutting

Metric threads, fine pitch, imperial (UNC/UNF, BSP) and trapezoidal threads. External and internal directly on the lathe.

Milling

Milling (Y-Axis)

Face milling, flats, slots and keyways via Y-axis. Without re-clamping to a milling machine.

Finish

Knurling & Engraving

Cross and straight knurling directly on the lathe. Markings and identifications by engraving.

Benefits

Benefits of Complete Machining

01

No Re-Clamping Time

All operations in one setup. No re-clamping between turning, drilling and milling — saves 30–50% lead time.

02

Highest Concentricity

Cross-holes, threads and milled surfaces reference exactly to the turning axis. Runout ≤ 0.01 mm.

03

Live Tooling

Up to 12 live tools for drilling, milling and threading — directly in the chuck.

04

C-Axis & Y-Axis

Precise angular positioning (C-axis) and off-center machining (Y-axis) for complex geometries.

05

Fewer Error Sources

No re-clamping = no positional deviation. Every dimension is manufactured in reference to the turning axis.

06

More Economical

Fewer operations, less machine occupation, less logistics. Ideal for small and medium batches.

Process

Your Turned Part in 5 Steps

01
Step 01

Send Inquiry

Drawing or 3D model with all operations: holes, threads, milled surfaces.

02
Step 02

Feasibility Check

We check whether all operations can be realized in one setup on the NLX 2000.

03
Step 03

Quote

Binding quote with unit price and lead time. Usually within 24h.

04
Step 04

Complete Manufacturing

All operations on the NLX 2000: turning, drilling, cross-holes, threads, milling — done.

05
Step 05

Delivery

Quality inspected with measurement protocol. Finished parts directly from one machine — ready to install.

Tolerances

Accuracy of Complete Machining

Dimensional Tolerances IT7–IT6

Through manufacturing in one setup, IT7 tolerances are standard, IT6 on request. No accumulation of clamping errors.

Cross-Hole Position

Positional accuracy ±0.05 mm through C-axis indexing. Angular accuracy 0.001° for exact alignment.

Thread Tolerances

Threads per ISO 6H/6g. Fine pitch, imperial and special threads. Thread inspection with go/no-go gauges.

Surfaces Ra 0.8

Standard Ra 1.6 through finishing. Ra 0.8 by fine turning. Cross-holes and milled surfaces Ra 1.6.

Machine Park

The Machine for Complete Machining

DMG Mori NLX 2000

DMG Mori NLX 2000

CNC lathe with live tooling, C-axis and Y-axis — the ideal machine for complete machining in one setup.

Turning Dia.
Ø 366 mm
Spindle
4,000 rpm
Tools
12 live
Axes
X/Z/C/Y
Industries

Complete Machining for Your Industry

Hydraulics

Valve bodies with cross-holes, thread connections and sealing seats — complete in one setup.

Pneumatics

Cylinder housings, pistons and connection adapters with radial holes and fine threads.

Mechanical Engineering

Shaft ends with flats, cross-holes and threads. Without re-clamping — perfect concentricity.

Automotive

Axle bolts, bearing seats and special screws with cross-holes and locking threads.

Valve Manufacturing

Housings and adapters with multiple thread connections and sealing surfaces — completely turned.

Special Machinery

Individual turned parts with complex operations. Economical from 1 piece through complete machining.

FAQ

Questions about Complete Machining

Q1What does complete machining mean?

Complete machining means all machining steps (turning, drilling, cross-drilling, threading, milling) are performed on a single machine in one setup — without re-clamping.

Q2Which machine do you use?

We work on the DMG Mori NLX 2000 with live tooling, C-axis and Y-axis. Up to 12 live tools are available simultaneously.

Q3What cross-holes are possible?

Radial holes from Ø 1 to Ø 20 mm. Positional accuracy ±0.05 mm through C-axis indexing. Multiple cross-holes at different angles are also possible.

Q4What threads can you manufacture?

Metric threads (M3 to M30), fine pitch, imperial (UNC/UNF, BSP) and trapezoidal threads. Internal and external. Thread inspection with go/no-go gauges.

Q5What does complete machining save?

Typically 30–50% lead time compared to traditional multi-machine manufacturing. No re-clamping time, no intermediate storage, no transport logistics between machines.

Q6From what quantity is it worthwhile?

From 1 piece — complete machining is particularly economical for small and medium batch sizes, as re-clamping times are completely eliminated.

Q7Which materials can you process this way?

All common turning materials: aluminium, stainless steel, structural steel, quenched & tempered steel, free-cutting steel, brass, copper and titanium.

Q8How large can the turned parts be?

Maximum turning diameter Ø 366 mm, turning length up to 350 mm. Bar work from Ø 5 mm from the bar feeder.

Complete Machining Request

Send us your drawing — we check feasibility as complete machining and deliver a quote in 24h.