PEEK CNC Machining
The high-performance plastic — steel replacement up to 260°C.
PEEK — The High-Temperature Champion
PEEK (Polyetheretherketone) is the king of engineering plastics. With a continuous service temperature of 260°C and short-term up to 300°C, PEEK is the only plastic that can replace metals like aluminum or titanium in many applications — at a fraction of the weight.
PEEK is chemically resistant to almost all aggressive media, biocompatible (implantable), self-extinguishing, and radiation-resistant. This unique combination of properties makes PEEK the preferred material for extreme environments.
PEEK Variants
| Variant | Property | Application |
|---|---|---|
| PEEK natural | Standard, unfilled | General, medical technology |
| PEEK-GF30 | 30% glass fiber, stiffer | Structural parts, housings |
| PEEK-CF30 | 30% carbon fiber, highest stiffness | Aerospace, motorsport |
| PEEK-Optima | Biocompatible, implantable | Spinal cages, implants |
CNC Machining of PEEK — What Matters
PEEK is expensive (raw material price €80–150/kg) — mistakes are costly:
- Cutting speed: 100–300 m/min — moderate
- Tools: Sharp, polished solid carbide end mills. For CF30: diamond coating needed (carbon fiber is abrasive)
- Coolant: Compressed air preferred. PEEK does not absorb water, but emulsion residues can be problematic (clean surface important)
- Feed: Sufficiently high to avoid heat buildup — too low a feed rate melts the surface
- Clamping: Clamp evenly, PEEK is sensitive to point loads
Golden rule: PEEK stock is expensive — always clarify procurement before machining. Lead times of 2–4 weeks for special formats are common.
Application Areas
- Medical Technology — Spinal cages, trauma plates, surgical instruments (biocompatible)
- Aerospace — Brackets, insulators, bearings (lightweight, high-temperature resistant)
- Semiconductor — Wafer handling, process chamber parts (chemically inert, cleanroom compatible)
- Oil & Gas — Seals, valve seats (up to 260°C, chemical resistant)
- Food — Baking molds, process components (FDA, autoclavable)
Frequently asked Questions
Why is PEEK so expensive?
Raw material price is €80–150/kg (vs. €3–5/kg for POM). Manufacturing requires extreme temperatures and special chemistry. Add long bars with 2–4 week lead times. Despite this, PEEK often pays off: weight savings, temperature resistance, and service life outweigh the material costs.
Can PEEK replace metal?
In many cases yes — at temperatures up to 260°C when weight reduction, corrosion resistance, or insulating properties are needed. PEEK-CF30 achieves the stiffness of aluminum at half the density.
Is PEEK sterilizable?
Yes — PEEK can be autoclaved (134°C), gamma-irradiated, and sterilized with ethylene oxide. This makes it ideal for reusable medical instruments.
Related Topics
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