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Material

PEEK CNC Machining

The high-performance plastic — steel replacement up to 260°C.

Density
1.30 g/cm³
Young's Mod.
3.5–4.5 GPa
Tensile Str.
100–170 MPa
Therm. Cond.
0.25 W/mK
Service Temp.
-60 to +260 °C
Machinability
★★★☆☆

PEEK — The High-Temperature Champion

PEEK (Polyetheretherketone) is the king of engineering plastics. With a continuous service temperature of 260°C and short-term up to 300°C, PEEK is the only plastic that can replace metals like aluminum or titanium in many applications — at a fraction of the weight.

PEEK is chemically resistant to almost all aggressive media, biocompatible (implantable), self-extinguishing, and radiation-resistant. This unique combination of properties makes PEEK the preferred material for extreme environments.

Material Properties vs. Metal
Temperature Resistance Up to 260 °C (Best)
Chemical Resistance Excellent
Tensile Strength 100 MPa

PEEK Variants

VariantPropertyApplication
PEEK naturalStandard, unfilledGeneral, medical technology
PEEK-GF3030% glass fiber, stifferStructural parts, housings
PEEK-CF3030% carbon fiber, highest stiffnessAerospace, motorsport
PEEK-OptimaBiocompatible, implantableSpinal cages, implants

CNC Machining of PEEK — What Matters

PEEK is expensive (raw material price €80–150/kg) — mistakes are costly:

  • Cutting speed: 100–300 m/min — moderate
  • Tools: Sharp, polished solid carbide end mills. For CF30: diamond coating needed (carbon fiber is abrasive)
  • Coolant: Compressed air preferred. PEEK does not absorb water, but emulsion residues can be problematic (clean surface important)
  • Feed: Sufficiently high to avoid heat buildup — too low a feed rate melts the surface
  • Clamping: Clamp evenly, PEEK is sensitive to point loads

Golden rule: PEEK stock is expensive — always clarify procurement before machining. Lead times of 2–4 weeks for special formats are common.

Machining Comparison
Cutting Speed 100–300 m/min
Tool Wear Moderate-High
Material Cost €80–120/kg

Application Areas

  • Medical Technology — Spinal cages, trauma plates, surgical instruments (biocompatible)
  • Aerospace — Brackets, insulators, bearings (lightweight, high-temperature resistant)
  • Semiconductor — Wafer handling, process chamber parts (chemically inert, cleanroom compatible)
  • Oil & Gas — Seals, valve seats (up to 260°C, chemical resistant)
  • Food — Baking molds, process components (FDA, autoclavable)
FAQ

Frequently asked Questions

Why is PEEK so expensive?

Raw material price is €80–150/kg (vs. €3–5/kg for POM). Manufacturing requires extreme temperatures and special chemistry. Add long bars with 2–4 week lead times. Despite this, PEEK often pays off: weight savings, temperature resistance, and service life outweigh the material costs.

Can PEEK replace metal?

In many cases yes — at temperatures up to 260°C when weight reduction, corrosion resistance, or insulating properties are needed. PEEK-CF30 achieves the stiffness of aluminum at half the density.

Is PEEK sterilizable?

Yes — PEEK can be autoclaved (134°C), gamma-irradiated, and sterilized with ethylene oxide. This makes it ideal for reusable medical instruments.

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Strobel Industry Team
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